If it is going to be a standard size then it would probably be cheaper,
in the long run, to just by one roughly the size you want.
If you want to go ahead and do it just because you want to, then by all means go ahead.
Please see the following web sites to help.
http://www.austinglass.com.au/aquariums.html
http://www.fnzas.org.nz/articles/technical/glassthickness
Otherwise, PM me and I can help.
I have built several tanks and can give you tips if you would like.
However, don't ask keodog how well I do on patching large tanks, he might give you a different oppinion.