I am looking to switch out my tank from a 40 gallon breeder to another 40 gallon breeder, LOL.
Petco is having their $1/gallon sale and I can't pass up the opportunity to get a new tank for $40.
On my current setup I built the overflow and built it WAY too big. I didn't think it through at all and have regretted it since day one. It takes up over 4" of depth and my 40 gallon breeder is now only 14" instead of 18"

. Big mistake.
So now is the best time for me to fix the issues. The wife is all for me switching out the tank but I can't upgrade. I am fine with this as I have loved the size of a 40 breeder.
So I need to figure out how to build the smallest overflow possible. I am open to external but at the same time know nothing about them and not sure I trust them.
This time around I am going to put the returns through the back wall. I will have two returns into the tank instead of one. This will allow me to run my return pump towards full capacity, roughly 500 gph I think.
On my current setup I am running the Herbie method and LOVE it. My setup is dead silent. I can hear my ceiling fan over my tank. Since the tank is in our room, it MUST be quiet.
So after that long winded explanation, here is what I am thinking of doing.
1) Glass-Holes overflow box. Not sure on which size yet. I have read great things about them but have heard they can be extremely loud.
Pros are that very little space will be taken up. Cons are possible noise and plumbing out of the back of the tank.
2) Drilling the bottom of the tank with 2 holes this time instead of 3 and putting them pretty close together. I will have one be the drain and the other be an emergency drain. Once again I want to use the Herbie method. I will then build an overflow box out of black acrylic. Easy enough.
Pros: herbie method, silent, smaller amount of real estate taken up then my current setup.
Cons: More space taken up then the overflow box and having to drive clear up to Salt Lake to pick up the acrylic and other materials. (Unless someone knows of a good place in Utah County to buy from.)
So this brings me to the next question. If I go with option #2, I want the smallest bulkheads I can get. I bought one from marine Depot and it is like half the size of the other 2 I picked up locally. Very nice to have them that small.
Anyone know of the smallest bulkheads out there? Smallest in terms of radius if that makes sense. I know I need the bulkhead to be 1". I just don't need 8 inches of freaking plastic around the hole.
Any other ideas are welcome! I have a couple weeks until the sale ends but I want to pick the tank up ASAP.
Thanks guys! and gals!