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    Posted: May 08 2010 at 10:47pm
So I got my LED's and drivers today and I am going to post my progress in this build thread.
First off I need to thank The fu for all of his help with answering all of my questions and helping me figure out what to use and where to get them. If you are reading this Terrance Thanks again and I hope I wasn't too much of a pain with all of my questions.

So here are some pics of the kit but I don't have my heat sink yet so I won't be able to start the actual build until it arrives but I wanted to start the thread and update it with a lot of pics as I put it together.


So here are my drivers (mean well eln 60 48D dimmable drivers) 

Here are the Cree XR-E LED's 12 Royal Blue and 12 Cool White

Here are the 60 degree optics

Thermal adhesive to attach the Star Plates to the heatsink

I am still waiting for my heatsink,  power supplies and dimmers to arrive and then I will update with new pics and my progress with the build.

Feel free to post comments and ask questions.
Thanks, Chad.




Edited by Chad - May 08 2010 at 10:48pm
What?! You pooped in the refrigerator, and ate the entire wheel of cheese?! I'm not even mad.... That's actually amazing!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Chad Quote  Post ReplyReply Direct Link To This Post Posted: May 08 2010 at 10:59pm
Not sure if I am going to use the thermal adhesive or not yet. I might still order some Berquist thermal pads instead of the thermal adhesive but I already have the thermal adhesive so I might use it just because I have it.

Also I have the plugs to hook up to my power supply although I might be a 10v power adapter that plugs right into the wall rather than wiring this wires to a power supply. Again I'll post more info and pics as I start to work on the project a little more.

Chad.
What?! You pooped in the refrigerator, and ate the entire wheel of cheese?! I'm not even mad.... That's actually amazing!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Aquarium Creations Quote  Post ReplyReply Direct Link To This Post Posted: May 08 2010 at 11:23pm
How much are you into all of this? Where ii you get the supplies from?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DanhNgo Quote  Post ReplyReply Direct Link To This Post Posted: May 09 2010 at 12:37am
Awesome Chad. I'll be checking this thread regularly. I would like to do one for my little nano soon.
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Chad Quote  Post ReplyReply Direct Link To This Post Posted: May 09 2010 at 4:13am
Here are the dimmers I ended up going with 

I also found some really cheap wall adapters to get my power to the 10V supply that I needed for the drivers. For 2 of them I paid $13 after shipping.

So far I am into the whole project $399.55, but I still need to get some solid core wires to wire up the LED's and I need some heat shrink wrap when I wire up my dimmers and power supply to the drivers but I don't think that stuff will cost me much more. 

The heat sink is kinda what is killing me on the price it was $95.55 just for the heat sink from heat sink usa. It didn't sound too bad until I found out I had to pay a cut charge and because it's big and heavy the shipping was another $25.

What?! You pooped in the refrigerator, and ate the entire wheel of cheese?! I'm not even mad.... That's actually amazing!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bugzme Quote  Post ReplyReply Direct Link To This Post Posted: May 09 2010 at 7:33am
What size tank are you building this for?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Chad Quote  Post ReplyReply Direct Link To This Post Posted: May 09 2010 at 7:39am
36" x 18" x 18"
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Post Options Post Options   Thanks (0) Thanks(0)   Quote sterling18 Quote  Post ReplyReply Direct Link To This Post Posted: May 09 2010 at 9:08am
How big of a heat sink do you need?  I might be able to help you with heat sinks in the future.  I wished we talked about this yesterday.  I know where to get surplus heat sinks, not in the size you're looking for but I think you can fabricate it from smaller units using thermal paste an or aluminum housing.

With server going virtual these days and the average life cycle of servers, there are tons, and I mean tons of surplus server grade parts floating around.

Let's chat.


Edited by sterling18 - May 09 2010 at 9:09am
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What are the watts on the led?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote badfinger Quote  Post ReplyReply Direct Link To This Post Posted: May 09 2010 at 12:30pm
Chad can correct me if I am wrong but I belive cree x-re's are 5 watts
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Chad Quote  Post ReplyReply Direct Link To This Post Posted: May 09 2010 at 5:33pm
They are actually 3 watt's each led.
Peter, that would be awesome, I am hoping to be able to build a few more of these throughout the rest of this year and if you can help me save some money on heat sinks that would be great!
Did you get the MH hung and ready to go?
Thanks again.
Chad.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote sterling18 Quote  Post ReplyReply Direct Link To This Post Posted: May 09 2010 at 6:56pm
Originally posted by Chad Chad wrote:

They are actually 3 watt's each led.
Peter, that would be awesome, I am hoping to be able to build a few more of these throughout the rest of this year and if you can help me save some money on heat sinks that would be great!
Did you get the MH hung and ready to go?
Thanks again.
Chad.


As for the light, not even close, maybe in about 2 weeks.  I just finished my stand today.

Yea, let's catch up on the heat sinks I'm sure between the two of us we can figure something out.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Chad Quote  Post ReplyReply Direct Link To This Post Posted: May 10 2010 at 2:55pm
Got my heat sink in today and I am going to start putting stuff together, as soon as my power supplies and dimmers get here I should be ready to fire these guys up.



Edited by Chad - May 11 2010 at 1:37am
What?! You pooped in the refrigerator, and ate the entire wheel of cheese?! I'm not even mad.... That's actually amazing!
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Pic doesn't show up
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Nick801 Quote  Post ReplyReply Direct Link To This Post Posted: May 10 2010 at 6:40pm
Chad can't wait to see this thing up and going =) I might need a few tips on my build once my parts show up  I've received the leds and thermal pads but thats about it 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Chad Quote  Post ReplyReply Direct Link To This Post Posted: May 11 2010 at 1:50am
So I started putting everything together, I don't have my power supplies or dimmers yet but everything else is done and ready to go.

So here's what I did:

First I got my layout on the heat sink and figured out where I wanted my LED's to go. 
I decided to space them 2.5" each way from each other.
I think in the future I might add a 3rd row to the back of the heat sink to make this fixture even that much brighter.

What?! You pooped in the refrigerator, and ate the entire wheel of cheese?! I'm not even mad.... That's actually amazing!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Chad Quote  Post ReplyReply Direct Link To This Post Posted: May 11 2010 at 1:56am
I used 2 part 5 minute cure thermal adhesive to mount my LED's to the heatsink just mix equal parts of the adhesive and smear some on the back of the LED's and stick them in place and press them down tight.

What?! You pooped in the refrigerator, and ate the entire wheel of cheese?! I'm not even mad.... That's actually amazing!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Chad Quote  Post ReplyReply Direct Link To This Post Posted: May 11 2010 at 2:06am
Then I cut out my solid core wires to the correct lengths and got some solder ready


Edited by Chad - May 11 2010 at 2:07am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Chad Quote  Post ReplyReply Direct Link To This Post Posted: May 11 2010 at 2:15am
Here is the first piece of wire I soldered in, this was my first time soldering so I won't try to give any advice in that area!
The LED's are wired in a series meaning you go from the driver positive to the positive on the first LED and then from that LED's negative to the positive on the next LED and continue wiring the rest of the LED's like that then the last LED goes from the negative to the negative wire on the driver. So I had to criss cross my wires to get all of my white LED's on one driver and all of the blue's on the other driver so I can control them separately with my separate dimmers.



Edited by Chad - May 11 2010 at 2:20am
What?! You pooped in the refrigerator, and ate the entire wheel of cheese?! I'm not even mad.... That's actually amazing!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Chad Quote  Post ReplyReply Direct Link To This Post Posted: May 11 2010 at 2:22am
I don't have a pic of just the led's not running wired in series so I will get a pic of them tomorrow and post so it's easy to see how they are running.
What?! You pooped in the refrigerator, and ate the entire wheel of cheese?! I'm not even mad.... That's actually amazing!
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